Operations & Maintenance:
• Responsible for operation and maintenance of Utilities equipment: Air Compressors, Chillers, Cooling Towers, Diesel Engines, Reverse Osmosis Plant, WWTP, Hot-Water Generators, Fire pumps, Rain-water-drainage-system, VRF systems, ERVs, AC Package Units, Drinking Water Chillers and Pumps.
• Develop Annual Maintenance Plan of Plant Machinery and ensure Preventive Maintenance (PM) is performed as per Annual PM Plan while keeping close follow-up with shop floor teams.
• Ensure availability of critical spare parts, chemical and other consumables and working tools for operation and maintenance.
• Co-ordinate with Procurement and Vendors for flawless delivery of supplies and services.
• OPEX Budget Planning for R&M and maintain departmental OPEX as per allocated budget.
• Ensure that all operational logs are maintained and managed by concern supervisors.
• Ensure compliance with HSE protocols during maintenance related activities. • Ensure that utilities related systems are maintained within their validated Parameters to achieve consistent quality and reliability.
• Manpower and Resource Management for smooth operation and maintenance of Plant Machinery.
• Prepare periodic reports of maintenance activities
• Develop and implement systems, policies, and procedure so that engineering activities are operated safely and effectively.
• Root Cause Analysis for equipment problems and countermeasures for their resolution.
Project Management:
• Project feasibility study, engineering, planning, creating BOQs, procurement, installation & commissioning of projects.
• Technical and commercial evaluation of process equipment to support procurement.
• Design and evaluate technical options for process capacity enhancement via coordination with Manufacturing departments.
• Support in Procurement of material and equipment, tender the project to Third party and lead execution.
• Prepare CAPEX Budget for planned projects and maintain departmental CAPEX as per allocated budget.
• Manpower, time and resource management for effective execution of projects and Maintenance Activities.
• Ensure the projects are delivered on-time, within allocated budget and as per the project scope.
Projects:
• Project lead – Procurement and installation of 600 RT induced draft, cross flow Cooling Towers along with Plate Heat Exchangers (PHEs), Pumps and complete piping – Budget: 20 MPKR
• Project lead – Procurement and installation of 100 RT Centrifugal Chiller, Cooling Tower, Pumps, Feed Tank and Piping. - Budget: 18 MPKR
• Project lead – supply and installation of 2.4 MW Hot Water generator (Dual Fuel), Pumps, Expansion Tank, Diesel Tank and Piping. - Budget: 13 MPKR.
• Project Co-lead – supply and installation of 2.5 MW Solar Power System consisting of Solar PV Panels, Inverters, AC Combiners, Bus Couplers and SCADA System for performance monitoring - Budget: 172 MPKR
• Project Lead –Procurement and installation of AC Package Units and Fire Detection and Suppression system at Flammable Chemical Storage Yard - Budget: 6.5 MPKR.
• Project lead – Relocation of Old Cooling Towers along with their allied equipment: Pumps, piping- Budget: 2.8 MPKR
• Project lead – Procurement and installation of Centrifugal Pumps, piping (92 Ft height), valves and accessories for Over-head Water Storage Tank - Budget: 2.0 MPKR
• Project lead – Procurement and installation of Fire Fighting System at CBU Yard - Budget: 2.6 MPKR
• Project lead – Procurement and installation of Utilities Piping System for New Plastic Parts Facility - Budget: 8.8 MPKR
• Project lead – Procurement and installation of Utilities Piping System for Oshan X7 Assembly Line in Body Shop - Budget: 4.5 MPKR
• Project lead – Procurement and installation of Utilities Piping System for Bumper Painting Shop - Budget: 1.5 MPKR
• Project lead – Procurement and installation of Insulation and Cladding works on chilled and hot-water pipelines - Budget: 2.8 MPKR
• Project lead – Procurement and installation of LPG Plant for Oven Burners in Paint Shop– Budget: 55 MPKR
• Project lead - Procurement and installation of Water Filtration Plant to fulfill drinking water requirements – 3.0 MPKR

Operations & Maintenance:
• Responsible for operation and maintenance of Utilities equipment: Air Compressors, Chillers, Cooling Towers, Diesel Engines, Reverse Osmosis Plant, WWTP, Hot-Water Generators, Fire pumps, Rain-water-drainage-system, VRF systems, ERVs, AC Package Units, Drinking Water Chillers and Pumps.
• Develop Annual Maintenance Plan of Plant Machinery and ensure Preventive Maintenance (PM) is performed as per Annual PM Plan while keeping close follow-up with shop floor teams.
• Ensure availability of critical spare parts, chemical and other consumables and working tools for operation and maintenance.
• Co-ordinate with Procurement and Vendors for flawless delivery of supplies and services.
• OPEX Budget Planning for R&M and maintain departmental OPEX as per allocated budget.
• Ensure that all operational logs are maintained and managed by concern supervisors.
• Ensure compliance with HSE protocols during maintenance related activities. • Ensure that utilities related systems are maintained within their validated Parameters to achieve consistent quality and reliability.
• Manpower and Resource Management for smooth operation and maintenance of Plant Machinery.
• Prepare periodic reports of maintenance activities
• Develop and implement systems, policies, and procedure so that engineering activities are operated safely and effectively.
• Root Cause Analysis for equipment problems and countermeasures for their resolution.
Project Management:
• Project feasibility study, engineering, planning, creating BOQs, procurement, installation & commissioning of projects.
• Technical and commercial evaluation of process equipment to support procurement.
• Design and evaluate technical options for process capacity enhancement via coordination with Manufacturing departments.
• Support in Procurement of material and equipment, tender the project to Third party and lead execution.
• Prepare CAPEX Budget for planned projects and maintain departmental CAPEX as per allocated budget.
• Manpower, time and resource management for effective execution of projects and Maintenance Activities.
• Ensure the projects are delivered on-time, within allocated budget and as per the project scope.
Projects:
• Project lead – Procurement and installation of 600 RT induced draft, cross flow Cooling Towers along with Plate Heat Exchangers (PHEs), Pumps and complete piping – Budget: 20 MPKR
• Project lead – Procurement and installation of 100 RT Centrifugal Chiller, Cooling Tower, Pumps, Feed Tank and Piping. - Budget: 18 MPKR
• Project lead – supply and installation of 2.4 MW Hot Water generator (Dual Fuel), Pumps, Expansion Tank, Diesel Tank and Piping. - Budget: 13 MPKR.
• Project Co-lead – supply and installation of 2.5 MW Solar Power System consisting of Solar PV Panels, Inverters, AC Combiners, Bus Couplers and SCADA System for performance monitoring - Budget: 172 MPKR
• Project Lead –Procurement and installation of AC Package Units and Fire Detection and Suppression system at Flammable Chemical Storage Yard - Budget: 6.5 MPKR.
• Project lead – Relocation of Old Cooling Towers along with their allied equipment: Pumps, piping- Budget: 2.8 MPKR
• Project lead – Procurement and installation of Centrifugal Pumps, piping (92 Ft height), valves and accessories for Over-head Water Storage Tank - Budget: 2.0 MPKR
• Project lead – Procurement and installation of Fire Fighting System at CBU Yard - Budget: 2.6 MPKR
• Project lead – Procurement and installation of Utilities Piping System for New Plastic Parts Facility - Budget: 8.8 MPKR
• Project lead – Procurement and installation of Utilities Piping System for Oshan X7 Assembly Line in Body Shop - Budget: 4.5 MPKR
• Project lead – Procurement and installation of Utilities Piping System for Bumper Painting Shop - Budget: 1.5 MPKR
• Project lead – Procurement and installation of Insulation and Cladding works on chilled and hot-water pipelines - Budget: 2.8 MPKR
• Project lead – Procurement and installation of LPG Plant for Oven Burners in Paint Shop– Budget: 55 MPKR
• Project lead - Procurement and installation of Water Filtration Plant to fulfill drinking water requirements – 3.0 MPKR

Achieved 40% electricity savings in DPL 2 while 20% in DPL 1.
1. Improved the existing compressed air system in DPL 2 and achieved electricity savings up to 40%.
2. Designed Compressed air piping system in DPL 1 and successfully reduced the set pressure to 0.6 bar while achieving energy savings to 10%.
3. Preventive maintenance plan for Compressors
4. Replacement of pneumatic tools with the electric ones
5. Developed a Pressure Drop Measurement Tool to determine presure drop in compressed air lines.
6. Elimination of compressed air line losses
7. Elimination of compressed air leakages

1. Identification and documentation of the faults in Plastic Injection molding Processes and their causes.
2. Documentation of all the Process Flows.
3. Documentation of amount of material wastage during manufacturing.
4. Understanding of Plastic Injection Molding and mold parameters 5. Undrsanding the processes involved in Expandable Polystyrene (EPS) molds manufacturing. 6. Observed the working of the Assembly lines of Dawlance appliances.

Did projects to reduce maintenance cost, labour and time, thereby increasing productivity.
1. Designed Trolleys for transportation of equipment, can incorporate 200 parts.
2. Identification of areas for installation of Filter, Regulator and Lubricator (FRL) units in workshops where compressed air is used to run various industrial equipment
3. Studied about different processes involved in Paint shop, welding shop and sheet metal workings. Also observed the functionality of Assembly lines.